What Most People Miss When It Comes To Surgical Lighting
What does it actually take to bring surgical lighting from concept to a working solution?
In this episode of Beyond the Light, Lindsay sits down with Riham and Dylan to walk through the full process, from early customer conversations to functional prototypes and how product and engineering perspectives come together along the way.
They get into the real challenges of integrating lighting into surgical devices, why early alignment matters and how thoughtful design can turn lighting into a meaningful differentiator for OEMs.
A practical, behind-the-scenes look at what it takes to get it right.
Transcript
0:00 Why does lighting not always get the 0:02 attention it deserves and conversations 0:04 about surgical innovation? Welcome to 0:07 Beyond the Light, where we talk about 0:08 the people, ideas, and innovation 0:11 shaping the future of medical lighting 0:12 and medical technology. I'm your host, 0:15 Lindsay Jenovic. Today, I have two 0:17 special guests with me to discuss how 0:19 the commercial side meets the 0:21 engineering side when it comes to 0:22 surgical lighting. I'd like to welcome 0:24 Riha Malaved. She is the surgical 0:27 project engineer here at Lumatex as well 0:29 as Dylan Ash. He's the senior product 0:32 manager for surgical. Hello to you both. 0:34 Thank you for joining. 0:35 Thank you for having us. 0:36 So to start, can each of you share a 0:39 little bit about your role and how you 0:41 interact with surgical device customers? 0:43 Rehab, I'll start with you. 0:45 Sure. So I'm the project engineer here 0:47 at Lumatex. Work closely with our OEMs 0:49 that are developing new surgical systems 0:51 and my role is really trying translate 0:54 what they're trying to achieve into a 0:56 lighting solution that actually fits 0:58 into their device design. So I spent a 1:01 lot of time really understanding the 1:03 procedure, the design of the retractor 1:05 and then working through how lighting 1:07 can fit into that system and perform 1:09 well in the surgical environment. 1:10 And I I'll go next here, Lindsay. Um, so 1:12 I'm the senior product manager for 1:13 Lumex's surgical portfolio as you 1:16 mentioned and I act as our primary point 1:18 of contact for our customers. So in my 1:21 role I'm I'm acting kind of as the 1:22 liaison between customers and Lympex 1:25 leveraging their insights and developing 1:27 in cavity lighting solutions that meet 1:29 their needs and provide long-term value. 1:31 And all that's done through the close uh 1:33 crossf functional collaboration that we 1:35 have internally here at Lumatex. 1:36 Yeah, absolutely. Great. And Dylan, from 1:40 your perspective on the product market 1:42 side, why does lighting not always get 1:45 the attention it deserves and 1:47 conversations about surgical innovation? 1:49 Yeah, great question. I would say from 1:51 my perspective, lighting doesn't always 1:53 get the attention it deserves in 1:55 surgical innovation discussions because 1:57 the industry typically defaults to 1:59 existing readily available solutions 2:01 like O overhead O lights or headmounted 2:04 headmounted surgeon lights. And while 2:06 these provide great disperse 2:08 illumination, a common misconception is 2:10 that they're sufficient for all 2:11 applications and procedures particularly 2:13 that involve deep cavity access or 2:16 tunnled access. Proper illumination and 2:18 visibility are critical. Yet these 2:20 traditional solutions often can't 2:22 achieve this adequately. 2:23 Yeah, absolutely. Rehuman, I know you're 2:25 out in the field quite a bit. So when 2:28 you think about the operating room, what 2:30 is it that surgeons are really asking 2:32 for when it comes to visibility? 2:34 That's a good question, Lindsay. I think 2:36 when it comes to visibility in the OS, 2:39 surgeons are really asking for 2:40 consistent illumination, especially 2:42 where they're operating deep inside the 2:44 side of surgical cavity. They really 2:46 want light that gives clear visibility 2:48 without creating the glare or shadows 2:50 sometimes to see and without generating 2:52 heat that could become an issue or rest 2:54 the patient. And just as importantly, 2:56 they want a solution that integrates 2:58 naturally into their workflow without 3:00 like adding that extra step or added 3:02 complexity to the procedure. Yeah, it's 3:04 very interesting. One thing that I think 3:06 is kind of fascinating about having both 3:08 of you here is that you look at new 3:10 opportunities from very different 3:12 angles. So, when a new opportunity comes 3:15 in to Lumatex, how do each of you look 3:18 at it differently? Dylan, I'll start 3:20 with you. 3:21 Yeah, great question. From a product 3:23 management and sales perspective, I 3:25 typically evaluate new opportunities in 3:27 terms of overall fit. So specifically, I 3:29 assess whether the customer's needs or 3:31 their intended application can be 3:33 addressed using one of our core lighting 3:35 technologies or if it would require net 3:37 new development on our side. 3:39 Historically, our business has been 3:41 primarily focused in spine. So when I'm 3:43 looking at new business opportunities, I 3:45 think long term about how we can expand 3:47 our reach and apply our existing 3:48 knowledge and expertise to improve 3:50 surgical lighting and other specialties 3:52 as well outside of spine. 3:54 Rehab. 3:54 Yeah. So really what Dylan said so after 3:57 we do that assessment from a product 3:59 management standpoint I look at it from 4:01 an engineering perspective is that I 4:03 start by understanding the procedure and 4:05 the type of the system that the customer 4:07 is developing especially the retractor 4:09 being used that helps us understand 4:11 where the visibility challenge might be 4:14 and then the next step is really looking 4:16 at the geometry of the device I'm going 4:17 to be dealing with translating the 4:19 customer needs into design parameters 4:22 things like brightness how much and the 4:24 light distribution and how light can 4:26 overall fit into their retracting system 4:29 smoothly. And 4:30 I think just to kind of think about the 4:31 whole picture, Rehung, could you kind of 4:33 walk us through what typically happens 4:35 when we have that first conversation to 4:36 a customer all the way up until the 4:38 point that we have an actual functional 4:40 prototype? 4:40 Yeah, absolutely. So again, after we 4:43 have assessed the 4:45 design and the opportunity, we really 4:48 work closely with our customers. 4:49 Sometimes we get like into brainstorming 4:51 sessions, do multiple phone calls and 4:53 try to get samples in house to really 4:55 get our hands on them so that we can 4:58 design the best lighting approach for 5:00 the system. And then communication is 5:02 key here with the customer to really 5:05 align on design concepts and everything 5:08 early on before we actually go into 5:11 development. 5:11 Thank you. 5:12 Yeah, that's great. Thank you. And you 5:14 know along these lines and in this vein 5:16 I think it makes sense to focus on why 5:18 custom lighting is so important. Rhon 5:21 just staying with you for a minute from 5:23 an engineering standpoint. What would 5:24 you say are the hidden challenges of 5:27 integrating lighting into a surgical 5:29 device? 5:29 Great question. So a lot of people think 5:32 that lighting is really pretty 5:34 straightforward but integrating it into 5:36 a surgical device comes with quite a few 5:38 challenges. Space is usually the first 5:40 one. Many surgical retractors have 5:42 really compact channels for where the 5:44 lighting fits. So that can sometimes be 5:47 a little bit tricky. And then there's 5:49 delivering the light illumination. While 5:51 brightness really matters, it's really 5:54 more about directing the light upwardly 5:56 and avoiding shadows into the deep 5:58 surgical site. We also have to think 6:01 about heat and keep it in mind. And in 6:03 some instances obviously we need to make 6:06 sure that the system can withstand 6:08 multiple repeated cycle uh sterilization 6:11 cycles. So overall from engineering 6:14 standpoint it really becomes a good 6:15 balance between performance, durability 6:18 and the constraints of the device we're 6:20 working with. 6:20 Yeah, absolutely. Dylan, this is really 6:23 something I think is close to you and I 6:24 I know that you've experienced this time 6:26 and time again. Can you talk about how 6:28 lighting can become such a big 6:30 differentiator for an OEM? Absolutely. I 6:33 think from a product perspective, 6:35 lighting can be a differentiator for an 6:36 OEM when it's tailored to the needs of 6:38 the surgeons and the clinicians that are 6:41 actually going to be using the products. 6:42 And that's ultimately dependent on the 6:44 specific procedures that they're being 6:46 used in. When lighting is integrated 6:48 thoughtfully, it enhances the device by 6:50 providing illumination and enhanced 6:52 visibility, which can elevate the 6:54 clinical functionality and performance. 6:56 In procedures where accurate tissue 6:58 identification and precision are 7:00 critical, better lighting can ultimately 7:01 support improved outcomes. 7:03 Absolutely. So, this is something I talk 7:05 about often in these Beyond the Light 7:07 episodes, so I need to get your take on 7:09 it. At what point in device development 7:12 should companies be thinking about 7:13 lighting? 7:14 You know, I'm really glad you asked this 7:16 question because I cannot emphasize how 7:19 important it is for lighting to be 7:22 considered early on to achieve the best 7:24 outcome. Ideally, lighting should be 7:26 considered early in the design phase 7:28 before the device is actually finalized. 7:31 That gives us engineers the flexibility 7:33 to properly work and integrate the 7:36 lighting into the device geometry and 7:38 have more options really when it comes 7:40 to the design material selection and 7:43 just overall the best fitting approach. 7:46 If it's introduced too late that the 7:48 device at that point is usually locked 7:50 at locked and you can't really change it 7:52 a whole lot. So it becomes a little bit 7:54 of challenging trying to fit lighting 7:57 into a system that wasn't originally 7:59 designed for. 8:00 Yeah, I would say echoing 8:01 anything to add Dylan. 8:02 Yeah, eching off what Rehom said, you 8:04 know, I think really the earlier the 8:06 better in terms of lighting being 8:08 considered as part of the device design. 8:10 As soon as the concepts been developed 8:12 from a design perspective, lighting 8:13 should also be considered. You know, 8:15 this ensures that lighting remains at 8:17 the a core part of the device design and 8:19 it's incorporated properly so it 8:21 functions in a way that you know 8:22 provides the best possible outcomes in 8:24 the procedure that it's going to be used 8:25 in. 8:26 Absolutely. As we kind of look forward 8:29 procedures continue to become more 8:31 minimally invasive, more precise rehom 8:34 is that changing what lighting needs to 8:36 do? I think one of the big changes with 8:39 MIS is that surgeons are really working 8:42 through smaller access points and often 8:44 much deeper into the body. So because of 8:46 that the typical like overhead lights 8:49 and arms don't always reach where the 8:51 surgeon actually needs the light. So I 8:53 believe lighting needs to become more 8:55 targeted. It's less about just 8:57 increasing brightness, but it's really 8:59 more about directing the light exactly 9:01 where it needs to be and controlling the 9:03 beam so it provides consistent 9:05 visibility in those deep surgical um 9:07 cavities at sites, you know? 9:09 Yeah. And Dylan, looking ahead a bit, 9:12 where do you see surgical lighting 9:13 evolving over the next several years? 9:16 That's the million-dollar question, 9:18 Lindsay. I see surgical lighting 9:19 continuing to evolve towards more 9:21 versatile handheld uh solutions that can 9:24 be used across a wider range of 9:26 procedures. Now, this would include a 9:29 movement towards more portable battery 9:31 powered systems that reduce the reliance 9:34 on capital equipment and would provide 9:36 some greater flexibility in the O for 9:38 the end users that are using the 9:39 products. 9:39 That makes sense. So, to kind of wrap 9:41 this up, I want to ask you both, what is 9:44 one misconception about surgical 9:46 lighting that you would love to correct? 9:47 crystalline. I think one misconception 9:50 is that surgical lighting is just about 9:53 brightness or it's just a simple add-on 9:56 device that you can add on at the end 9:58 after you develop your um device. So, 10:01 while brightness definitely matters, 10:03 it's really important and it's really 10:05 only part of that equation, lighting 10:08 really needs to be thoughtfully 10:09 integrated into the device design. 10:11 things like placement control as 10:13 discussed and how the light is delivered 10:16 all play a big role and how effective it 10:18 is actually in the surgical field. I 10:20 think what do you think Dylan? 10:22 I think Rean stole the words out of my 10:24 mouth a little bit but I would say my 10:27 key message would be that you know 10:28 surgical lighting the brightness doesn't 10:30 always determine the effectiveness. You 10:32 know, proper lighting placement is 10:34 paramount in ensuring that light reaches 10:37 critical structures that are otherwise 10:39 difficult to see, especially in those 10:41 deep tub tunnel procedures while 10:43 ensuring that you're minimizing the 10:44 shadows to improve visualization in the 10:46 surgical field to ensure that we have 10:48 best outcomes. 10:49 Really great insights from both of you. 10:52 Uh Dylan Rehan, thank you both for 10:54 taking the time to share your 10:55 perspectives today. 10:57 Thank you, Lindsay. 10:58 And to our listeners, thanks for tuning 11:00 in. If you enjoyed this episode, be sure 11:02 to follow Beyond the Light for more 11:04 conversations with the people shaping 11:06 the future of medical lighting and 11:08 medical technology. And until next time, 11:11 keep pushing boundaries and keep 11:12 improving life with light.